Kydex® Acrylic/PVC (Boltaron)
DESCRIPTION
KYDEX® is a thermoplastic acrylic-polyvinyl chloride material made by Sekisui Kydex, LLC. It is similar to ABS in appearance when extruded into a structural sheet. It has the benefit of greater impact strength, and better chemical resistance than ABS. The PVC provides a harder surface, so it is more scratch resistant than ABS. It is often used to manufacture such things as luggage, storage bins, medical equipment, aircraft bulkheads parts, truck interior parts, and it is very popular in the pistol holster market. Sekisui has been very successful marketing the Kydex brand name. Simona also produces a line of acrylic/pvc sheet products brand named Boltaron. The resin for these products starts in powder form rather than pellets as is more common in the sheet making industry. This makes it easy to compound smaller batches to achieve color matches for production purposes. Acrylic/PVC can be low cost close to ABS or quite expensive with additives to meet Federal requirements for UL Fire and Smoke. Meyer Plastics has partnered with several manufacturers to thermoform their OEM parts. We can offer design consulting at the beginning of your project to make sure the part supplied perfectly meets your requirements.
NOTE: While acrylic/pvc has many advantages over ABS the value of its recycle content is much lower than ABS. If it has to be transported to be recycled, the cost for transport is often equal to the value of the product.
PRIMARY SOURCE
About the supplier:
Sekisui Kydex, LLC is a primary vendor for Acrylic/PVC sheet
About the supplier:
Simona America Group is also a primary vendor for Acrylic/PVC materials
Sheet Grades available:
- Aircraft Rated
- Corrosion Resistant
- General Thermoforming
- Medical Market
- Mass Transit
- Building and Retail
- Specialty and Hobby
Kydex V103
- Formulated to substitute for FR-ABS
- Very good Impact resistance
- Easy to form with excellent part definition and deep-draw characteristics
- Recognized by Underwriters Laboratories, Inc.® for Std 94 V-0, 5V
- Similar Forming times to FR-ABS
- Available in 7 distinctive textures
Kydex V103
| Property | Test Method | Typical Value | |
|---|---|---|---|
| PHYSICAL | |||
| Specific Gravity | ASTM D792 | 1.35 | |
| Rockwell Hardness, R-scale | ASTM D785 | 94 | |
| Mechanical Properties | |||
| Tensile Strength | ASTM D638 | 41 MPa | (6,000 psi) |
| Flexural Strength | ASTM D790 | 65.5 MPa | (9,300 psi) |
| Flexural Modulus | ASTM D790 | 2,480 MPa | (360,000 psi) |
| Izod Impact Notched | ASTM D256 | 427 J/m | (8 ft-lb/in) |
| Thermal Properties | |||
| Heat Deflection Temperature (HDT) | ASTM D648 | 73.9°C | (165°F) |
| FLAMMBILITY | |||
| Underwriters Laboratories, Inc | UL Standard 94 | (V-0,5V) | |
| Thermoforming | |||
| Temperature Range | 163-200°C | (325-392°F) | |
| Mold Shrinkage - Male Mold | 0.40-0.60% |
detailing many of the options. Give us a call since we may have the material you need readily on hand.
Boltaron 4335
Boltaron® 4335 combines high impact and structural strength, chemical resistance, and multiple UL and ASTM flammability ratings to meet the requirements of diverse formed and fabricated applications.
Extruded form a proprietary thermoplastic alloy, the material features high flexural strength and an Izod impact resistance of 18 ft lbs/in. (953 J/m) for rigidity and durability in finished parts.
Boltaron 4335 also offers UL 94 V-0 and 5V ratings, an ASTM E162 radiant panel flame spread index of <10, and FAA flame test ratings for diverse applications that must meet industry and regulatory agency flammability test requirements.
Properties
| Property | Test Method | Imperial | Metric |
|---|---|---|---|
| Specific Gravity | ASTM D792 | 1.415 | |
| Tensile Strength | ASTM D638 | 6,000 psi | 41 MPa |
| Flexural Strength | ASTM D790 | 9,200 psi | 63 MPa |
| Flexural Modulus | ASTM D790 | 330,000 psi | 2,275 MPa |
| Izod Impact Notched | ASTM D256 | 18 ft-lb/in @ 73°F | 953 J/m |
| Hardness Rockwell | ASTM D785 | 110 | |
| Heat Deflection Annealed | ASTM D648 | 161°F @ 264 psi | 71.7°F @ 1.8 MPa |
SHEET SIZES
| Name | Imperial | Metric |
|---|---|---|
| Lengths | to 120 in | 3,048 mm |
| Widths | to 60 in | 1,524 mm |
| Gauges | from 0.028 to 0.250 in | from 0.71 to 6.35 mm |
| Custom Sizes | Blank sizes, gauges on request |
Kydex V103 specifications are shown here because Meyer Plastics uses substantial quantities of this sheet to fulfill thermoforming agreements. It is a low-cost reprocessed material that carries a fire rating for indoor industrial applications. There are many other formulations for different part requirements. Both Kydex and Simona have excellent web sites
Conveyor Cover Vacuum formed using V103 Kydex Meyer Plastics is an Expert for these products
Request a Quote
Meyer Plastics is a multifunctional plastic supplier combining the best parts of plastic distribution with excellent plastic manufacturing. Let’s get to work! Connect with us using this form, or tell us more about your upcoming project, and we will be in touch shortly.
Please, No Solicitations. Thank you.
"*" indicates required fields